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eBay Under normal year-round, continuous use, the compressor piston cups typically last 12-36 months depending upon the environmental conditions. As the piston cups wear out, you’ll notice a drop in air flow (despite air filter replacement). The Compressor Rebuild Kit comes with the necessary components. Radio Frequency Systems APD20-D Automatic Dehydrator Compressor Rebuild Kit. Overhaul Kit. This is a compressor rebuild kit that will restore your compressor to proper working specifications. Kit includes: Cylinder Sleeve Piston Cup Seal Head Gasket Cylinder Gasket Valves, and Screws. Does NOT include the compressor assembly or any other parts or pieces. We also sell the entire compressor if yours is seized or not repairable. This kit will restore working pressures. This is a complete Kit with new Sleeve/Cup Seal/ Cylinder Sleeve O-ring, Head Gasket/ Flapper Valves. Please allow 5-9 days for delivery. Features Restores air pressure & volume to original efficiency. Includes: Piston Cups, Piston Rings, Leaf Valves, Head Gaskets, O-ring Gaskets. How do I know when I need a repair kit for my compressor?- The pump runs but has little or no air output. The air output is weak/non-existent when there is normal back pressure on the line. The pump has become loud & noisy over time. What tools will I need to perform the repair?- You will need: T25 and T27 Torx Driver Torque Driver Utility Knife Clean Work Space At times a Torch is needed to heat up the piston screws *DO not strip them out* Just heat them up – they have loctite on the piston head screws. Description These rocking piston compressors contain these wearable internal components. Like tires on your car, these parts need to be replaced over time. Parts Replacement and Dehydrator Overhaul COMMSCOPE dehydrators are designed to give many years of trouble-free service and require very minimal maintenance. The dehydrator contains, as a standard feature, an electronic hour meter that records compressor run hours. To ensure continuous and reliable operation, the dehydrator must be overhauled every 6000 hours of compressor operation. The overhaul kit, listed below, contains all of the necessary parts to perform this overhaul. The dehydrator overhaul kit includes parts to overhaul the compressor and critical components in the dehydrator that often become worn over time. Tools The following tools are used in the maintenance and overhaul procedures. • Adjustable open-end wrench • Allen wrench 5/32 • #2 Phillips screwdriver • Small flat-blade screw-driver Overhaul Procedure When the compressor run time reaches 6000 hours (or a multiple of 6000 hours) it is time to replace certain items in the compressor and the air path of the dehydrator. These include the piston cups, piston seals and head gaskets of the compressor, the filter elements in the water and coalescing filters, and the tube section connecting the compressor output to the coalescing filter input. Unit Shutdown and Removal In order to perform an overhaul, the unit must be turned off, power removed and removed from service. As this is being done, the low pressure alarm may active through a reporting alarm system. Personnel monitoring such an alarm should be notified in advance so that they are aware of the fact that service is being performed. It is also necessary to disconnect the dehydrator dry air output from the waveguide system during the overhaul. Remove the compressor for overhaul To remove the compressor, open the cover panel of the unit. 1. Disconnect the compressor wiring (6-pin connector) from control board. 2. Disconnect the tubing from the output of the compressor. The tubing and hose clamp can be discarded as replacements are provided in the compressor overhaul kit. 3. Remove the four compressor screws from the bottom and front of the dehydrator. Remove the compressor from the chassis. Remove the brackets that cover the compressor head. Service Restoration RECOMMENDATION: If the dehydrator overhaul process has taken more than a few hours, it is recommended that the unit be run for one hour without being connected to any closed air volume in order to purge the membrane dryer and tank of any accumulated moisture. If the transmission lines have been exposed to ambient air and/or have not retained their system pressure, it is also recommended that the lines be purged.
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